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[( )270 (It can meld materials in a way that )]TJ
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[(without the need f)40 (or assembly)40 (. Mould production is )]TJ
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(more complicated, but it eliminates the recurring cost )Tj
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[(the right one f)40 (or your needs\227time to mark)10 (et, total )]TJ
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[(Overmoulding can help speed products to mark)10 (et. )]TJ
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[(Once moulds have been created, o)20 (vermoulding, in any )]TJ
T*
[(of its f)40 (orms, can be a far faster process than those )]TJ
T*
[(requiring assembly)40.1 (. Two-shot o)20.1 (vermoulding processes )]TJ
T*
[(are best suited f)40 (or large volume production\227more )]TJ
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[(than 10,000 parts. Pick-n-place o)20 (vermoulding is more )]TJ
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(economical at smaller volumes in the thousands. While )Tj
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(design and manufacturing of two-shot moulds can )Tj
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[(tak)10 (e a month or more, pick-n-place o)20 (vermoulding can )]TJ
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[(produce parts within weeks f)40 (or prototyping, mark)10 (et )]TJ
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[(testing, lo)20 (w-volume production, or bridge tooling )]TJ
T*
(while two-shot moulds are being produced. In either )Tj
T*
[(case, ho)20 (wever)50 (, once the mould or moulds have been )]TJ
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[(made, volume part production can be done quickly)40 (. )]TJ
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( )Tj
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[(Pick-n-place o)20 (vermoulding is ideal f)40 (or lo)20 (w- to mid-volume )]TJ
T*
(production. Because it is more labour-intensive than )Tj
T*
[(two-shot o)20.1 (vermoulding, production cost per part using )]TJ
T*
[(this technique will tend to be higher)50 (, but it eliminates )]TJ
T*
(the extremely high cost and delay of producing complex )Tj
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[(two-shot moulds. T)40 (otal cost of pick-n-place will tend to be )]TJ
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[(lo)20 (wer than two-shot belo)20 (w production volumes of 10,000 )]TJ
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(parts. The process can also be used to produce prototypes )Tj
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[(bef)40 (ore investing in two-shot moulds f)40 (or high-volume )]TJ
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[(production. If speed to mark)10 (et is critical, it may mak)10 (e )]TJ
0 -1.237 TD
[(sense to use pick-n-place to deliver product to mark)10 (et )]TJ
T*
[(while waiting f)40 (or full-scale production to begin. And, in )]TJ
T*
[(mark)10 (ets where parts are subject to frequent redesign, )]TJ
T*
[(pick-n-place reduces risk b)20 (y allo)20 (wing redesign of moulds )]TJ
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(at a fraction of the cost of remaking two-shot moulds. )Tj
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( )Tj
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(Overmoulding is widely used in industries ranging )Tj
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(from consumer products to automotive and electronic )Tj
T*
[(components, but it is particularly suited f)40 (or medical and )]TJ
T*
[(health care applications. Devices that contact, enter)50 (, or )]TJ
T*
(are inserted into the body may have to meet stringent )Tj
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(requirements and have challenging functions. They )Tj
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[(may have to stand up to heat f)40 (or sterilisation, endure )]TJ
T*
(chemical exposure, and meet standards including )Tj
T*
[(FDA, USP Class VI, ISO 10993, and biocompatibility)40 (. )]TJ
0 -1.237 TD
(In many cases, no single resin can meet all of the )Tj
0 -1.237 TD
[(requirements. For saf)40 (ety and sterility)40 (, multiple materials )]TJ
T*
[(may have to mate virtually seamlessly)40 (, and this is an )]TJ
T*
[(area in which o)20 (vermoulding excels. There are many )]TJ
T*
[(other reasons to use o)20 (vermoulding including:)]TJ
/T1_0 1 Tf
0 -2.474 TD
(\225 )Tj
/T1_1 1 Tf
[(One of the most common is f)40 (or comf)40.1 (ort and grip. )]TJ
0.947 -1.237 Td
[(So\036)293.5 ( )-23.5 ( elastomers are frequently moulded o)20 (ver a hard )]TJ
0 -1.237 TD
[(substrate to create a saf)40 (e, non-slip grip on a variety of )]TJ
T*
(hand-held items ranging from hand tools to devices.)Tj
/T1_0 1 Tf
-0.947 -1.237 Td
(\225 )Tj
/T1_1 1 Tf
[(Because the o)20 (vermoulded material is typically an )]TJ
0.947 -1.237 Td
[(elastomer)50 (, sealing, shock absorption, and vibration )]TJ
T*
(damping are also common applications.)Tj
/T1_0 1 Tf
-0.947 -1.237 Td
(\225 )Tj
/T1_1 1 Tf
(Another common application is aesthetic; the )Tj
0.947 -1.237 Td
[(substrate can have an indented pattern that is \037)252 ( )18 (lled )]TJ
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[(with the o)20.1 (vermoulded material in a contrasting )]TJ
0 -1.237 TD
(colour to create text, a logo, or other design.)Tj
/T1_0 1 Tf
-0.947 -1.237 Td
(\225)Tj
/T1_1 1 Tf
[( )270 ( Overmoulding can change the characteristics )]TJ
0.947 -1.237 Td
[(of a part\222)40 (s surface to give it di\035)336.1 ( )-26 (erent electrical, )]TJ
0 -1.237 TD
(thermal, or other environmental qualities.)Tj
/T1_0 1 Tf
-0.947 -1.237 Td
(\225)Tj
/T1_1 1 Tf
[( )270 ( It can also be used to capture or encapsulate )]TJ
0.947 -1.237 Td
(something within another material.)Tj
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-0.947 -4.947 Td
(Upload a 3D CAD model at)Tj
0.203 0.217 0.254 rg
( )Tj
0.259 0.617 0.792 rg
(protolabs.co.uk)Tj
0.203 0.217 0.254 rg
( )Tj
0.641 0.654 0.663 rg
(of your )Tj
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[(o)20 (vermoulded designs to get a free mouldability )]TJ
T*
(analysis and interactive price quote within hours.)Tj
ET
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0 124.255 m
99.104 122.092 l
100.454 183.966 l
61.373 183.966 l
61.373 192.554 l
100.641 192.554 l
100.709 195.63 l
61.467 195.63 l
61.467 204.095 l
100.893 204.095 l
100.965 207.381 l
61.173 207.381 l
61.173 215.844 l
81.002 215.844 l
0 217.612 l
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W n
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101.3081741 -2.2105523 2.0406864 93.52333 -2.2045076 124.3028987 cm
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100.754 207.381 m
100.683 204.095 l
202.038 204.095 l
202.11 207.381 l
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100.498 195.63 m
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201.787 192.554 l
201.854 195.63 l
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100.243 183.966 m
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W n
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101.3081741 -2.2105523 2.0406864 93.52333 98.8932653 122.0969373 cm
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259.825 207.381 m
201.9 207.381 l
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274.225 204.095 l
274.225 195.63 l
201.644 195.63 l
201.577 192.554 l
245.859 192.554 l
245.859 183.966 l
201.389 183.966 l
199.991 119.891 l
301.194 117.683 l
303.23 210.995 l
259.825 211.943 l
h
W n
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101.2029735 -2.2082568 2.0406864 93.52333 199.9910382 119.890976 cm
/Im2 Do
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300.983 117.688 m
402.081 115.482 l
402.281 124.63 l
305.862 124.63 l
305.862 133.095 l
402.466 133.095 l
402.537 136.381 l
305.968 136.381 l
305.968 144.845 l
402.722 144.845 l
402.79 147.947 l
305.986 147.947 l
305.986 156.595 l
402.978 156.595 l
403.035 159.234 l
403.05 159.88 l
305.613 159.88 l
305.613 168.345 l
403.234 168.345 l
403.302 171.445 l
403.308 171.715 l
305.861 171.715 l
305.861 180.085 l
403.491 180.085 l
403.564 183.466 l
305.968 183.466 l
305.968 191.845 l
403.747 191.845 l
403.762 192.555 l
403.819 195.131 l
305.93 195.131 l
305.93 203.594 l
404.004 203.594 l
404.077 206.966 l
305.968 206.966 l
305.968 210.936 l
303.02 211 l
h
W n
q
101.3081741 -2.2105523 2.0406864 93.52333 300.9836105 117.6873102 cm
/Im3 Do
Q
Q
q
0 30.897 m
87.539 28.987 l
97.072 28.987 l
99.108 122.303 l
0 124.465 l
h
W n
q
101.3081741 -2.2105523 2.0406864 93.52333 -4.240603 30.9899699 cm
/Im4 Do
Q
Q
q
96.862 28.987 m
198.218 28.987 l
200.206 120.097 l
98.898 122.307 l
h
110.469 28.487 m
198.166 26.573 l
198.207 28.487 l
h
W n
q
101.3081741 -2.2105523 2.0406864 93.52333 96.8571699 28.7840086 cm
/Im5 Do
Q
Q
q
198.008 28.987 m
299.259 28.987 l
301.198 117.893 l
199.995 120.101 l
h
197.997 28.487 m
197.955 26.578 l
299.158 24.37 l
299.248 28.487 l
h
W n
q
101.2029735 -2.2082568 2.0406864 93.52333 197.9549428 26.5780473 cm
/Im6 Do
Q
Q
q
299.048 28.987 m
400.194 28.987 l
402.086 115.691 l
300.988 117.897 l
h
299.037 28.487 m
298.948 24.375 l
400.045 22.168 l
400.183 28.487 l
h
W n
q
101.3081741 -2.2105523 2.0406864 93.52333 298.9475151 24.3743814 cm
/Im7 Do
Q
Q
q
0 0 m
366.092 0 l
366.596 23.108 l
120.117 28.487 l
33.585 28.487 l
33.585 28.987 l
97.185 28.987 l
0 31.108 l
h
W n
q
370.8321014 -8.0915854 0.6840546 31.3497777 -4.9200666 -0.1494066 cm
/Im8 Do
Q
Q
q
365.881 0 m
399.561 0 l
400.05 22.379 l
366.385 23.114 l
h
W n
q
33.874592 -0.7391462 0.6840546 31.3497777 365.7016336 -8.2364011 cm
/Im9 Do
Q
Q
q
33.585 28.987 m
33.585 28.487 l
400.183 28.487 l
400.194 28.987 l
h
W n
q
366.6240776 -7.999766 0.1905253 8.7316495 33.4873878 28.3774805 cm
/Im10 Do
Q
Q
q
61.173 215.844 m
61.173 207.381 l
259.825 207.381 l
259.825 211.943 l
81.002 215.844 l
h
W n
q
198.9343273 -4.3407626 0.1997072 9.1524519 60.8609231 207.2326038 cm
/Im11 Do
Q
Q
q
61.173 215.844 m
61.173 207.381 l
259.825 207.381 l
259.825 211.943 l
81.002 215.844 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 60.9449 209.1378 Tm
[(the right one f)40 (or your needs\227time to mark)10 (et, total )]TJ
ET
EMC
q
198.9343273 -4.3407626 0.1997072 9.1524519 60.8609231 207.2326038 cm
/Im12 Do
Q
Q
Q
q
61.467 195.63 212.758 8.465 re
W n
q
213.1364078 -4.6506531 0.2892311 13.2552751 61.1321272 195.5438602 cm
/Im13 Do
Q
Q
q
61.467 195.63 212.758 8.465 re
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 60.9449 197.3878 Tm
[(production volume, and lik)10 (elihood of product change\227)]TJ
ET
EMC
q
213.1364078 -4.6506531 0.2892311 13.2552751 61.1321272 195.5438602 cm
/Im14 Do
Q
Q
Q
q
61.373 183.966 184.486 8.588 re
W n
q
184.8374474 -4.0331676 0.2800492 12.8344727 61.0877295 183.862003 cm
/Im15 Do
Q
Q
q
61.373 183.966 184.486 8.588 re
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 60.9449 185.6378 Tm
[(can help determine which will be most e\032)516 ( )12 ( )12 (cient. )]TJ
ET
EMC
q
184.8374474 -4.0331676 0.2800492 12.8344727 61.0877295 183.862003 cm
/Im16 Do
Q
Q
Q
q
305.968 206.966 m
404.077 206.966 l
404.117 208.795 l
313.403 210.774 l
305.968 210.936 l
h
W n
q
98.3625574 -2.1462787 0.0918194 4.2080238 305.7705981 206.8354377 cm
/Im17 Do
Q
Q
q
305.968 206.966 m
404.077 206.966 l
404.117 208.795 l
313.403 210.774 l
305.968 210.936 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 208.6378 Tm
(parts. The process can also be used to produce prototypes )Tj
ET
EMC
q
98.3625574 -2.1462787 0.0918194 4.2080238 305.7705981 206.8354377 cm
/Im18 Do
Q
Q
Q
q
305.93 203.594 m
305.93 195.131 l
403.819 195.131 l
404.004 203.594 l
h
W n
q
98.2573568 -2.1439832 0.236435 10.8356614 305.6187044 195.0506754 cm
/Im19 Do
Q
Q
q
305.93 203.594 m
305.93 195.131 l
403.819 195.131 l
404.004 203.594 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 196.8878 Tm
[(bef)40 (ore investing in two-shot moulds f)40 (or high-volume )]TJ
ET
EMC
q
98.2573568 -2.1439832 0.236435 10.8356614 305.6187044 195.0506754 cm
/Im20 Do
Q
Q
Q
q
305.968 191.845 m
305.968 183.466 l
403.564 183.466 l
403.652 187.483 l
403.747 191.845 l
h
W n
q
97.941755 -2.1370968 0.2341395 10.7304608 305.6795073 183.3665228 cm
/Im21 Do
Q
Q
q
305.968 191.845 m
305.968 183.466 l
403.564 183.466 l
403.652 187.483 l
403.747 191.845 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 185.1378 Tm
[(production. If speed to mark)10 (et is critical, it may mak)10 (e )]TJ
ET
EMC
q
97.941755 -2.1370968 0.2341395 10.7304608 305.6795073 183.3665228 cm
/Im22 Do
Q
Q
Q
q
305.861 180.085 m
305.861 171.715 l
403.308 171.715 l
403.441 177.824 l
403.491 180.085 l
h
W n
q
97.8365544 -2.1348013 0.2341395 10.7304608 305.5276135 171.5817605 cm
/Im23 Do
Q
Q
q
305.861 180.085 m
305.861 171.715 l
403.308 171.715 l
403.441 177.823 l
403.491 180.085 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 173.3878 Tm
[(sense to use pick-n-place to deliver product to mark)10 (et )]TJ
ET
EMC
q
97.8365544 -2.1348013 0.2341395 10.7304608 305.5276135 171.5817605 cm
/Im24 Do
Q
Q
Q
q
305.613 168.345 m
305.613 159.88 l
403.05 159.88 l
403.08 161.282 l
403.234 168.345 l
h
W n
q
97.8365544 -2.1348013 0.236435 10.8356614 305.2705192 159.7992937 cm
/Im25 Do
Q
Q
q
305.613 168.345 m
305.613 159.88 l
403.05 159.88 l
403.08 161.282 l
403.234 168.345 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 161.6378 Tm
[(while waiting f)40 (or full-scale production to begin. And, in )]TJ
ET
EMC
q
97.8365544 -2.1348013 0.236435 10.8356614 305.2705192 159.7992937 cm
/Im26 Do
Q
Q
Q
q
305.986 156.595 m
305.986 147.947 l
402.79 147.947 l
402.978 156.595 l
h
W n
q
97.2053508 -2.1210284 0.2387305 10.940862 305.6423329 147.8978535 cm
/Im27 Do
Q
Q
q
305.986 156.595 m
305.986 147.947 l
402.789 147.947 l
402.978 156.595 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 149.8878 Tm
[(mark)10 (ets where parts are subject to frequent redesign, )]TJ
ET
EMC
q
97.2053508 -2.1210284 0.2387305 10.940862 305.6423329 147.8978535 cm
/Im28 Do
Q
Q
Q
q
305.968 144.845 m
305.968 136.381 l
402.537 136.381 l
402.722 144.845 l
h
W n
q
96.8897491 -2.1141419 0.2341395 10.7304608 305.7054314 136.3189014 cm
/Im29 Do
Q
Q
q
305.968 144.845 m
305.968 136.381 l
402.537 136.381 l
402.722 144.845 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 138.1378 Tm
[(pick-n-place reduces risk b)20 (y allo)20 (wing redesign of moulds )]TJ
ET
EMC
q
96.8897491 -2.1141419 0.2341395 10.7304608 305.7054314 136.3189014 cm
/Im30 Do
Q
Q
Q
q
305.862 133.095 m
305.862 124.63 l
402.281 124.63 l
402.466 133.095 l
h
W n
q
96.7845485 -2.1118464 0.2341395 10.7304608 305.5535376 124.5341392 cm
/Im31 Do
Q
Q
q
305.862 133.095 m
305.862 124.63 l
402.281 124.63 l
402.465 133.095 l
h
W n
q
/TextClip BMC
BT
7 Tr 9.5 0 0 9.5 305.4449 126.3878 Tm
(at a fraction of the cost of remaking two-shot moulds. )Tj
ET
EMC
q
96.7845485 -2.1118464 0.2341395 10.7304608 305.5535376 124.5341392 cm
/Im32 Do
Q
Q
Q
q
0 0 841.89 595.275 re
W n
0.875 0.882 0.875 rg
841.89 114.238 -302.865 -65.52 re
717.997 101.595 27.544 -8.379 re
657.483 101.585 57.426 -8.369 re
550.6 101.585 103.826 -8.369 re
550.382 89.845 184.449 -8.464 re
550.363 78.085 189.464 -8.369 re
f
Q
q
550.6 93.216 103.826 8.369 re
W n
0.875 0.882 0.875 rg
550.6 93.216 103.826 8.369 re
f
BT
0.561 0.576 0.58 rg
9.5 0 0 9.5 549.9449 94.8878 Tm
(Upload a 3D CAD model at)Tj
ET
Q
q
657.483 93.216 57.425 8.369 re
W n
0.875 0.882 0.875 rg
657.483 93.216 57.426 8.369 re
f
BT
0.227 0.545 0.694 rg
9.5 0 0 9.5 656.9606 94.8878 Tm
(protolabs.co.uk)Tj
ET
Q
q
717.997 93.216 27.544 8.379 re
W n
0.875 0.882 0.875 rg
717.997 93.216 27.544 8.379 re
f
BT
0.561 0.576 0.58 rg
9.5 0 0 9.5 717.5597 94.8878 Tm
(of your )Tj
ET
Q
q
550.381 81.381 184.45 8.464 re
W n
0.875 0.882 0.875 rg
550.382 81.38 184.449 8.464 re
f
BT
0.561 0.576 0.58 rg
9.5 0 0 9.5 549.9449 83.1378 Tm
[(o)20 (vermoulded designs to get a free mouldability )]TJ
ET
Q
q
550.363 69.716 189.464 8.369 re
W n
0.875 0.882 0.875 rg
550.363 69.716 189.464 8.369 re
f
BT
0.561 0.576 0.58 rg
9.5 0 0 9.5 549.9449 71.3878 Tm
(analysis and interactive price quote within hours.)Tj
ET
Q
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